Test Bench: The UF295FAS Thin-Profile Dipole 10" Woofer from Neotera

March 13 2024, 14:10
This test bench sample, the Ultraflat UF295FAS, is a new 10” thin-profile woofer primarily intended for dipole systems from the relatively new OEM manufacturer Neotera. Headquartered in Sweden, Neoterra was founded in 2019 by a diverse group of loudspeaker/electronic design veterans.
 
Photo 1: The UF295FAS’s fiberglass/Rohacell sandwich single piece cone is suspended by two rubber surrounds.
Neotera describes the company as “An international group of like-minded individuals launched Neotera in 2019 to present a complete set of new technologies to the global audio industry intended to challenge the conventional thinking and deliver new and unique outcomes for both manufacturers and end users. These new technologies cover performance enhancing transducers, electronics software and audio systems designs which can be tailored to suit each application. The initial products have been launched in 2023 with an extensive roll out plan to be initiated in 2024 targeted at both the professional and consumer audio industry.”

Founding partners for Neotera include Erik Thorsell, Greg Turnidge, and Maurizio Servadio. Thorsell invented and patented the popular “Fresh Air” car subwoofer system and is based in Sweden. Turnidge is the Managing Director of Neotera and Blue Acoustics (Blueacs) and is based in Australia. Servadio is the engineer who invented the Neotera Ultraflat technology and is based in Italy where the UF295FAS is manufactured. Interestingly, both Thorsell and Turnidge worked with Neville Thiele for years up to his passing, which is impressive. In addition, industry veteran David Stephens is Director of Sales & Marketing for Neotera.

Voice Coil has explicated several thin-profile woofers over the years, including drivers from Dayton Audio, Prescient Audio, SB Acoustics, and Wavecor. Virtually all of these previously featured woofers were subwoofers with the thin-profile aspect meant to complement shallow depth mounting situations. While it is a thin-profile woofer with a depth of 2.6” with a low-frequency response down to 29Hz, unlike the other thin-profile woofers, the Neotera has a upper frequency response that allows it to be crossed over as high as 1kHz. However, what really distinguishes the UF295FAS is that it is specifically designed for dipole system applications in the vein of a speaker, such as Sigfried Linkwitz’s LX521 constant directivity dipole speaker.

Features for the UF295FAS are seriously impressive. As shown in Photo 1, the fiberglass/Rohacell sandwich single piece (no dustcap) cone is suspended by two EPDM (ethylidene norbornene [ENB], dicyclopentadiene [DCPD], and vinyl norbornene [VNB] — 4% to 8% of these monomers are typically used) — rubber surrounds.

Both surrounds are narrow (11mm front and 13mm rear) and about as tall as they are wide. The cone is driven at its perimeter by a 283.4mm voice coil wound with aluminum wire with a black emissive coating on an aluminum former, also with a black emissive coating.

This is somewhat similar to the Prescient Audio TD-12 subwoofer (characterized in Voice Coil, August 2015) in that the cone was also driven at its perimeter. This also makes the UF295FAS’s 283.4mm diameter voice coil one of the largest diameter voice coils in the loudspeaker industry.

The motor structure is also unique in that it uses a series of 72 28mm-high neodymium bar magnets for a total magnet mass of 1.4 kg. The 28mm-high neo magnets directly drive the 7mm-high voice coil for a 10.5mm Xmax.

Interestingly, and undoubtedly the only solution, the entire 72 magnet motor is charged after assembly and is completed using a massive 52 kilojoules (kJ) magnetizer! Incidentally, the drivers are produced on a semi-automatic production line in an Italian loudspeaker factory. Remaining features include a 250W AES-rated power handling, a frame made of Zamak 5 zinc alloy, and mechanical excursion of ±20mm.
 
Figure1-Neotera-UF295FAS-Woofer.jpg
Figure 1: Neotera UF295FAS woofer 1V free-air impedance plot.
I began characterizing the new UF295FAS dipole woofer using the LinearX LMS analyzer and the Physical LAB IMP Box (the same type of test fixture as a LinearX VI Box for measuring voltage and current separately). Sweeps were generated with the driver securely mounted in free air at 0.3V, 1V, 3V, 6V, 10V, 20V, and 30V. For the TSP calculation, measured Mmd was used rather than a single 1V added (delta) mass measurement. It should also be noted that this multi-voltage parameter test procedure includes heating the voice coil between sweeps for progressively longer periods to simulate operating temperatures at that voltage level (raising the temperature to the first- and second- time constants).

The 30V curves were too nonlinear to get a sufficient curve fit, and were discarded. The remaining 12 stepped sine wave sweeps for each woofer were further processed with the voltage curves divided by the current curves to produce impedance curves. Phase curves were generated using the LEAP phase calculation routine, after which the impedance magnitude and phase curves plus the associated voltage curves were then copy/pasted into the LEAP 5 Enclosure Shop software’s Guide Curve library. This data was then used to calculate parameters using the LEAP 5 LTD transducer model.

Because most manufacturing data is being produced using either a standard transducer model or in many cases the LEAP 4 TSL model, I also generated LEAP 4 TSL model parameters using the 1V free air that can also be compared with the manufacturers data. Figure 1 shows the UF295FAS’s 1V free-air impedance plot. Table 1 compares the LEAP 5 LTD and LEAP 4 TSL Thiele-Small (T-S) parameter sets for the Neotera UF295FAS dipole thin-profile woofer samples along with the Neotera factory data.

From the comparative data shown in Table 1 for the UF295FAS 8Ω dipole woofer, you can see that all four parameter sets for the two samples were very similar and correlated rather well with the factory data.
 
Table1-Neotera-UF295FAS-Woofer.jpg
Table 1: Data comparison for the Neotera UF295FAS woofer.

Following my normal protocol for Test Bench testing, I used the sample 1 LEAP 5 LTD parameters and set up a computer box simulation. Fortunately, the LEAP 5 Enclosure Shop has a dipole simulation model. Given this, I set up a dipole simulation with the driver centered on a 24” wide, 38” tall, and 0.75” thick baffle placed in full-space (4π). Note that virtually all the enclosure simulations in Test Bench are done in half-space (2π) to make reading the -3dB frequency easier to do.

Figure 2 gives the 4π dipole flat panel simulation results at 2.83V and at a voltage level sufficiently high enough to increase cone excursion to Xmax+15% (12mm for UF295FAS). This resulted in an F3 of 29Hz (-6dB=25Hz) with a Qtc=1.2 (the Qts of the driver in free air plus the minor effect of the baffle). Increasing the voltage input until the approximate Xmax+15% maximum linear cone excursion point was reached resulted in 97.5dB at 25.5V for the 4π dipole simulation. Figure 3 shows the 2.83V group delay curve and Figure 4 shows the 25.5V excursion curve.
 
Figure2-Neotera-UF295FAS-Woofer.jpg
Figure 2: Neotera UF295FAS computer box simulations (black solid=dipole @ 2.83V; black solid=dipole @ 25.5V).
Figure3-Neotera-UF295FAS-Woofer.jpg
Figure 3: Group delay curve for the 2.83V curves shown in Figure 2.
Figure4-Neotera-UF295FAS-Woofer.jpg
Figure 4: Cone excursion curve for the 25.5V curve shown in Figure 2.

This month the Klippel analysis for the Neotera Ultraflat UF295FAS dipole woofer was performed by Neotera engineers on a Klippel DA2 analyzer, which produced the Klippel data graphs given in Figures 5-8. Note that I normally have Klippel analysis done by either Redrock Acoustics or Warkwyn, however, due to time restraints this month, I decided to use the Neotera data, which given the caliber of the parties involved, was more than appropriate.
 
Figure5-Neotera-UF295FAS-Woofer.jpg
Figure 5: Klippel Analyzer Bl(X) curve for the Neotera UF295FAS.

The Bl(X) curve (Figure 5) is moderately broad and very symmetrical, and with a small amount of offset. Looking at the Bl symmetry curve (Figure 6) shows a negligible 0.66mm Bl coil-out (forward) offset once you reach an area of reasonable certainty around 6mm, decreasing to a trivial 0.01mm at the physical 10.5mm Xmax, so relatively minor.
 
Figure6-Neotera-UF295FAS-Woofer.jpg
Figure 6: Klippel Analyzer Bl symmetry range curve for the Neotera UF295FAS.

Figure 7 and Figure 8 show the Kms(X) and Kms symmetry curves for the Neotera dipole woofer. Like the Bl curve, the Kms stiffness of compliance curve shown in Figure 7 is very symmetrical, with practically no offset. The Kms symmetry range curve depicted in Figure 8 likewise indicates a negligible 0.16mm coil-out (forward) offset once you reach an area of reasonable certainty around 4mm, decreasing to not significant 0.09mm at the physical 10.5mm Xmax.
 
Figure7-Neotera-UF295FAS-Woofer.jpg
Figure 7: Klippel Analyzer mechanical stiffness of suspension Kms(X) curve for the Neotera UF295FAS.
Figure8-Neotera-UF295FAS-Woofer.jpg
Figure 8: Klippel Analyzer Kms symmetry range curve for the Neotera UF295FAS.
Displacement limiting numbers calculated by the Klippel analyzer for the UF295FAS for Bl was XBl at 82% (Bl dropping to 82% of its maximum value) equal to 10.1mm for the prescribed 10% distortion level (the criterion for full-range drivers). For the compliance, XC at 75% Cms minimum was 7.4mm, which means that for the Neotera dipole woofer, the compliance is the more limiting factor for getting to the 10% distortion level. If we use the more conservative 20% distortion criteria, which several practitioners I know think is appropriate for low-frequency drivers as well as subwoofers, then the displacement limit numbers are XBl=>10.3mm and XC=>10.3mm, both numbers close to the physical Xmax of the UF295FAS.

Figure 9 gives the inductance curve Le(X) for the Neotera dipolar transducer. Motor inductance will typically increase in the rear direction from the zero-rest position as the voice coil covers more of pole, however does not use a pole piece motor structure. What we do get is lower inductance variation from full in to full out travel, which is the goal you want to achieve. The UF295FAS inductance only varied about 0.046mH from Xmax in to Xmax out, which is very minimal inductance change and indicates excellent inductive performance, obviously an affectation of this type of motor structure.
 
Figure9-Neotera-UF295FAS-Woofer.jpg
Figure 9: Klippel Analyzer L(X) curve for the Neotera UF295FAS.
With the Klippel testing completed, I proceeded with the remaining SPL measurements. Unfortunately, I did not have the time to fabricate a dipole baffle for the UF295FAS SPL testing, and instead measured it like a monopole, mounted in a small foam-filled enclosure that had a 12”×12” baffle. This series of frequency response measurements was performed using the Loudsoft FINE R+D analyzer and the GRAS 46BE microphone (courtesy of Loudsoft and GRAS Sound & Vibration) both on- and off-axis from 200Hz to 20kHz at 2V/0.5m, normalized to 2.83V/1m using the cosine windowed FFT method.

Figure 10 gives the UF295FAS’s on-axis response, indicating a smooth rising response from 200Hz to 1.5kHz. Figure 11 displays the on- and off-axis frequency response at 0°, 15°, 30°, and 45°, showing the typical directivity for a 10” woofer. A -3dB at 30° with respect to the on-axis curve occurs at about 1kHz to 1.2kHz, so is a reasonable upper frequency for a low-pass crossover for a two-way design. However, this woofer would be more appropriately utilized in a three-way design, with a crossover to a dipole midrange at 300Hz to 500Hz. The normalized version of Figure 11 is given in Figure 12. And Figure 13 shows the CLIO polar plot (in 10° increments and 1/3 octave smoothing).
 
Figure10-Neotera-UF295FAS-Woofer.jpg
Figure 10: Neotera UF295FAS on-axis frequency response.
Figure11-Neotera-UF295FAS-Woofer.jpg
Figure 11: Neotera UF295FAS on- and off-axis frequency response (black=0°, blue=15°, green=30°, purple=45°).
Figure12-Neotera-UF295FAS-Woofer.jpg
Figure 12: Neotera UF295FAS normalized on and off-axis frequency response (black=0°, blue=15°, green=30°, purple=45°).
Figure13-Neotera-UF295FAS-Woofer.jpg
Figure 13: Neotera UF295FAS 180° horizontal plane CLIO polar plot (in 10° increments).
Figure 14 displays the two-sample SPL comparisons for the Neotera dipole driver, showing a very close match ≤0.25dB throughout the operating range.
 
Figure14-Neotera-UF295FAS-Woofer.jpg
Figure 14: Neotera UF295FAS woofer two-sample SPL comparison.

For the last remaining series of tests, I initialized the Listen SoundCheck AudioConnect analyzer and SCM ¼” microphone to measure distortion and generate time-frequency plots (both devices provided courtesy of Listen, Inc.). For the distortion measurement, I rigidly mounted the Neotera thin-profile driver in free air and set the SPL to 94dB at 1m (15.4V), using a pink noise stimulus. I then measured the distortion with the Listen microphone placed 10cm from the driver. This produced the distortion curves shown in Figure 15, with the third harmonic distortion staying primarily between under 0.1% to 0.3% from 100Hz to 1kHz.
 
Figure15-Neotera-UF295FAS-Woofer.jpg
Figure 15: Neotera UF295FAS SoundCheck distortion plot.

For the final time domain plots, I set up SoundCheck to get a 2.83V/1m impulse response for this driver and imported the data into Listen’s SoundMap Time/Frequency software. Figure 16 shows the resulting cumulative spectral decay (CSD) waterfall plot. Figure 17 shows the Wigner-Ville plot (chosen for its better low-frequency performance).
 
Figure16-Neotera-UF295FAS-Woofer.jpg
Figure 16: Neotera UF295FAS woofer SoundCheck CSD waterfall plot.
Figure17-Neotera-UF295FAS-Woofer.jpg
Figure 17: Neotera UF295FAS SoundCheck Wigner-Ville plot.

The Neotera UF295FAS is virtually the only dedicated dipole application woofer to grace the pages of Voice Coil’s Test Bench. This is unique and well-thoughtout transducer, as borne out by the above analysis. For more information, visit www.neoteraaudio.com, or contact David Stephens directly by email here. VC

This article was originally published in Voice Coil, November 2023.
Page description
About Vance Dickason
Vance Dickason has been working as a professional in the loudspeaker industry since 1974. A contributing editor to Speaker Builder magazine (now audioXpress) since 1986, in November 1987 he became editor of Voice Coil, the monthly Periodical for the Loudspeake... Read more

related items