Warwick Acoustics Car Audio Transducers Help Eliminate Rare Earth Elements Usage

October 16 2023, 02:10
Warwick Acoustics is working with a number of notable car manufacturers to support the elimination of Rare Earth Elements (REEs) from their vehicles by promoting the use of its ‘zero-REE’ Electroacoustic panels. As high-profile car manufacturers and OEMs are aiming to eliminate REEs in their vehicles, the UK-based audio company says that elements commonly used in audio systems, such as neodymium and dysprosium, typically make up to 30% of REE content still remaining in new-generation electric vehicles.
 

Warwick Acoustics' unique, magnet-free ElectroAcoustic panels contain zero REE and are made from 100% by mass upcycled and recyclable materials. Warwick Acoustics signed its first 'Clean Sound' partnership with a luxury OEM in June 2023, and has development agreements with a number of others car manufacturers under way.

"More and more enquiries are coming in from OEMs wishing to eliminate sources of REE from their vehicles due to the toxic waste generated in the mine-to-magnet process and supply chain stability. The big target has been permanent magnets in electric motors, with each motor containing roughly 500g of REEs. However, as much as 30% of the total REE content in a premium EV is actually in the audio system," states Warwick Acoustics CEO, Mike Grant.

"The extraction and processing of REE is unfortunately a process which generates a huge volume of waste per gram refined REE – some sources suggest the amount of waste is 2000 times the amount of refined product. OEMs are keen to eliminate this legacy and at the same time remove any future issues with the very concentrated supply chain. When it comes to premium audio that is “rare earth free," Warwick Acoustics has developed a unique “Clean Sound” solution for the industry, and this solution is capturing the attention of many premium OEMs," Grant adds.

With seven granted patent families and two further patents pending, the British-designed and manufactured audio technology from Warwick Acoustics allows in-car audio to move away from the traditional format of a speaker, the fundamental principles of which haven’t altered since the first car radio was installed in the 1930's.

ElectroAcoustic panels are lighter and thinner than any conventional speaker, without using any REEs, as Warwick Acoustic CTO, Ben Lisle explains: "Our technology is fundamentally different to a traditional automotive or home speaker. By eliminating the magnet and replacing it with a 1mm thin electrostatic panel, we are able to offer a loudspeaker which is up to 90% lighter and more efficient than a like-for-like moving coil speaker.
 

"Our technology doesn't just eliminate REE content. We also use ‘100% by mass’ upcycled and easily recyclable materials in the manufacturing process to produce a final product that is highly sustainable, and, given its very simple design, easy to disassemble at end of life.

"Importantly, Clean Sound doesn't come at the expense of performance. Our technology delivers the highest levels of acoustic fidelity, and, as demonstrated in our award-winning headphone systems, is impressing the most discerning of audiophiles."

Warwick Acoustics’ ElectroAcoustic automotive panels are now in the final phases of industrialization for the first customers – perfectly timed to meet automotive OEMs' rapid transitions to electrification and life cycle sustainability.

Warwick Acoustics is renowned for its electrostatic transducer technology, and the company's ElectroAcoustic panels have been engineered from the ground up to be applied explicitly to electric vehicles (EVs). A spin-out of the School of Engineering at Warwick University, founded in 2002, Warwick Acoustics is now headquartered at a new state-of-the-art facility at MIRA Technology Park, Warwickshire, in the very heart of the UK's automotive industry. It’s a world-class team with over 150 years of experience in technology and in-car audio sectors at brands such as Sony, Bose, Harman Automotive, Meridian Audio, McLaren Automotive and JLR.
www.warwickacoustics.com

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